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Industry Solutions

Applications and Solutions

Application Know-how

  Automotive

TransmissionTurbochargersAutomotive steering accessoriesPistonsBrake Calipers
Valve seatsClutch discsSprocketsOil distribution discsIntake/exhaust valve guides
Gear bushingsWheel bearingsOil injection nozzlesOutput shaftsAutomotive brake valves
Brake discsBall cagesDifferentialsEngineOil sump
Turbocharger Housing


PCD tool finishing of aluminium parts - automotive gearbox housing application case



Automotive gearbox parts machining solutions


With the continuous development of automotive powertrains, the requirements for the machining of automotive gearboxes are becoming more and more stringent. WSS solutions and tools for gearbox components rely on the practical application and optimisation of our technical team to provide you with quality solutions for the machining of your automotive gearbox components.

1-1

Transmission housing


Die-cast aluminium has low hardness and good thermal conductivity, but has a low melting point, which makes it easy to form chip tumours during the cutting process and affects the dimensional accuracy and surface roughness of the machined part. WSS PCD tools are a good solution to these problems caused by the characteristics of die-cast aluminium.


Large flat surface machining of housings

Face milling cutter with multiple teeth for good chip breaking and chip evacuation


Figure 1

Machining of stepped holes for rear end support

The smooth edge of the PCD forming knife minimises the occurrence of adhesions such as chipping tumours

Figure 2

Threaded hole machining

High quality threads milled with PCD thread milling cutters ensure high dimensional accuracy

Figure 3

Reaming of locating holes

PCD reamer with good cutting performance and significantly improved machining efficiency

Figure 4