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Industry Solutions

Applications and Solutions

Application Know-how

  Automotive

TransmissionTurbochargersAutomotive steering accessoriesPistonsBrake Calipers
Valve seatsClutch discsSprocketsOil distribution discsIntake/exhaust valve guides
Gear bushingsWheel bearingsOil injection nozzlesOutput shaftsAutomotive brake valves
Brake discsBall cagesDifferentialsEngineOil sump
Turbocharger Housing


Example of PCD tool milling of aluminium alloy oil sump



Roughing and finishing the mounting surface of the oil pan, quickly remove the irregular machining margin of the forging surface and achieve a more scientific and reasonable surface roughness standard; finishing the pin hole of the oil pan, standardized and efficient reamer, the edge through grinding and polishing processing, can produce a stronger surface roughness and use time! The feed speed can reach 200-500m/min, with stronger machining accuracy and dimensional stability to produce stronger processing safety performance!


The cases are as follows





Tool drawing number: 063457

Machine type: Mazak

Workpiece name: Oil sump

Workpiece material: ADC12

Roughness: Rz 8~25

Machining method: Milling

Machining process: Fine-milling


Tool brands

WSS

Other brands

Specification

SDGW1204

SDGW1204

VC(m/min)

510m/min

350~510m/min

f(mm/rev)

0.16mm/rev

0.08 mm/rev

Ap(mm)

0.2mm

0.2mm

T/L(Longevity)

9000Pieces(Around)

No grid cut pattern