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Industry Solutions

Applications and Solutions

Application Know-how

  Automotive

TransmissionTurbochargersAutomotive steering accessoriesPistonsBrake Calipers
Valve seatsClutch discsSprocketsOil distribution discsIntake/exhaust valve guides
Gear bushingsWheel bearingsOil injection nozzlesOutput shaftsAutomotive brake valves
Brake discsBall cagesDifferentialsEngineOil sump
Turbocharger Housing


CBN tools for machining grey iron brake discs for motor vehicles




Roughing and finishing brake discs. The tool shanks are made of high quality tool steel with high strength and steel properties through heat treatment! Turning inserts are made from high abrasion resistant PCBN composite material imported from abroad, and through leading modern intelligent resharpening technology, better dimensional stability and minimum delivery times are ensured! For highly abrasion resistant workpiece materials, turning inserts are specially chamfered and passivated to ensure better tool life and surface finish, improving tool cost performance and reducing customer production costs per item!


Case 1




Tool drawing number: 070390

Machine type: Horizontal lathe

Workpiece name: brake disc

Workpiece material: HT250

Workpiece hardness: HRC30

Workpiece diameter: φ140

Roughness: Ra3.2

Machining process: Rough turning of outer circle and end face



Tool brands

WSS

Other brands

Specification

CNMX120416

CNMX120416

VC(m/min)

420m/min

420m/min

f(mm/rev)

0.4mm/rev

0.4mm/rev

Ap(mm)

1.5mm

1.5mm

T/L(Longevity)

100Pieces External circles and end faces

90Pieces External circles and end faces


Note: Higher life than existing tools


Case 2




Tool drawing number: 070390

Machine type: Horizontal lathe

Workpiece name: brake disc

Workpiece material: HT250

Workpiece hardness: HRC30

Workpiece diameter: φ280

Roughness: Ra3.2

Machining process: Rough turning of bore and end face


Tool brands

WSS

Other brands

Specification

CNMX120416

CNMX120416

VC(m/min)

420m/min

420m/min

f(mm/rev)

0.4mm/rev

0.4mm/rev

Ap(mm)

1.5mm

1.5mm

T/L(Longevity)

130Pieces Bore and end faces

110Pieces Bore and end faces


Note: Higher life than existing tools